Industrial Plant Revamps, Overhauls & Modernization
Turnkey shutdown management, critical equipment replacement, and continuous plant lifecycle extensions.
Turnaround & Revamp Work Scope
We understand that every hour of unexpected downtime carries immense financial impact. Our qualified multi-discipline teams operate with strict adherence to safety standards in hazardous explosive (ATEX) and toxic media environments.
From 3D laser scanning and isometric pre-fabrication in our workshops to accelerated on-site mechanical replacements, pressure testing, and UDT regulatory approvals.
From critical high-pressure steam line replacements to reactor internals revamps
- Turnaround & Shutdown Management: Complete mechanical management during scheduled refinery, chemical complex, and power station turnarounds.
- High-Pressure Piping Replacement & Rerouting: Dismantling degraded live steam, hydrogen, syngas, and acid lines and installing new alloy piping (P91, P92, 1.4404, Duplex).
- Vessel, Reactor & Heat Exchanger Overhauls: Tube bundle retubing, column tray replacements, reactor internal repairs, and nozzle upgrades.
- Emergency Response & Leak Mitigation: Mobile rapid-response teams dispatched for sudden pipe ruptures, valve failures, and pressure line containment.
Technical Resources & Maintenance Credentials
| Parametr | Wartość / Standard |
|---|---|
| Turnaround Track Record | Extensive track record in industrial turnarounds |
| On-Site Field Machining | Flange facing across a wide diameter range, portable pipe cutting & beveling |
| Post-Weld Heat Treatment | Multi-channel mobile resistance heating consoles |
| Pressure Testing Equipment | High-pressure test units with certified digital data logging |
Material Expertise & Regulatory Compliance
Materiały: Creep-resistant boiler steels: 16Mo3, 13CrMo4-5, 10CrMo9-10, P91, P92, Low-temperature carbon steels: ASTM A333 Gr. 6, EN P355NL1, High nickel alloys: Inconel 625, Hastelloy C-276, Monel 400, High-alloy austenitic stainless: 1.4539 (904L), 1.4571 (316Ti)
Certyfikowane normy: Pressure Equipment Directive 2014/68/EU (PED), UDT Polish National Statutory Pressure Regulations, EN 13480: Metallic Industrial Piping Standards, SEVESO III Major Accident Prevention Regulations
Planning a plant turnaround or modernization?
Our engineering management team will formulate an execution plan, estimate shutdown critical paths, and ensure full regulatory compliance.
Telefon: +48 33 842 59 20, ext. 137 | Email: dzialhandlowy@chemorozruch.pl